Preface: This article covers installing Lightburn for your Thunder Laser Aurora Galvo laser
Windows Users: Do not plug the USB cable from the machine to your computer prior to installing the Lightburn flavor of the Ezcad2 driver
Lightburn Software for Galvo is a powerful design and communication tool for your Thunder Galvo Laser. Following this guide will help you install Lightburn, install important drivers and configure Lightburn to work with your Aurora. Check out Lightburn's Galvo Documentation HERE
QUICKSTART VIDEO:
Complete Guide:
Windows Users: Do not plug the USB cable from the machine to your computer prior to installing the Lightburn flavor of the Ezcad2 driver as detailed in the steps below
Preparing Yourself and the Laser:
You will need these items to successfully install and setup.
Thunder Laser USB Thumb Drive ( This contains important configuration files you will need to load into Lightburn. )
Thunder supplied USB-A to USB-C Printer cable
Computer used to to connect your Thunder Aurora
Internet Access to Download Lightburn Software.
Laser MUST be on (please push in and twist to reset your E-Stop button to verify the E-Stop is not active. Lights and the red focus beam spot will work even when an E-Stop is active)
Step 1: Download Lightburn:
Need to go to Lightburn's webpage and grab the installer file if you do not already have a copy.
Scroll down a bit on the Lightburn Download page and you will have 4 options to choose from:
Pick based off your OS
Windows 64bit
Windows 32bit
Mac OS
Linux 64
*Note that you do not download a specific "Galvo" version, Lightburn is one software that can work with Galvo and Gantry lasers
Step 2: Installing Lightburn and Galvo Control Board Driver:
This is a critical step for Windows Users. Do not skip! You will not be able to communicate with the machine or get the READY state in Lightburn. Even if you have Lightburn already installed for a different style machine like a G-code or Gantry, you need to run this installer step.
MAC users can skip this step as there is not an install process like this for the Driver on MAC.
Notes on the install
Galvo Driver Install
In most situations downloaded files will be stored in your Downloads folder. Find the Lighburn Installer executable file and by double clicking it, it will start the installation process. Follow the prompts and give the application proper permissions will be the first part of the installation.
Once the Lightburn installation is completed, the application install you will be asked to install the supporting drivers. This is a MUST to be able to communicate to the laser.
If you encounter issues while installing the Lightburn Ezcad2 driver, please see this article.
Now you may plug in the USB cable from your computer to your machine. For Windows Users, you should now have a USBLMCV# device in your Universal Serial Bus Devices in your Windows Device Manager
Correct Driver Installed for Lightburn
Incorrect Driver Installed
Laser Mark Control Board V# under BJJCZ devices means the native EzCad2 driver was installed.
If you have the wrong driver installed, do not fret. There are ways to swap between the native Ezcad2 Driver and the Lightburn flavor of the Ezcad2 driver. If the driver is correct, you can skip these videos.
Here is a video that discusses the process of swapping between Lightburn and EzCad. You need to swap from EzCad to Lightburn. Start at the 2:54 mark in the video.
Step 3: Importing the the EZCad Config File (Device Profile Creation)
For this part of the install you will need to have the Thunder Laser Thumb Drive inserted into your computer. The Config file and Lens Lens Cor.(correction) files are machine specific and are necessary for proper machine function.
If you already have devices set up because you had Lightburn before, then click the Devices button in the laser window to get started. Otherwise, Lightburn will open to the Device List Prompt Automatically
If you used "Find My Laser"
If you used "Create Manually"
Loading the EZCad Config File
Note that Lightburn reference the markcfg7 file but we recommend the markcfg0. Lightburn will pull data automatically from the Param Library folder as well for default timing values
Click "Import EZcad Config"
Navigate in Thunder USB to markcfg0 file
Verify Settings Imported from markcfg0 to Lightburn
Confirm EZCad config file has loaded along with the lens cor. file. The lens correction file is lens specific to the lens size installed on the machine. The stock lens will vary by which Aurora model you purchased, be sure to refer to the Aurora Manual for more information.
TIP: Naming the Laser and associating it with the lens will make it easier to differentiate between lens profiles. See Images below. It is recommended to have a unique Device setup in Lightburn for each lens that you plan to use on the machine.
Cor File Confirmation
Device Naming
Verify That the Door Sensor Setup is Correct
Even though the markcfg# file had the Door Sensor information correct, it does not appear to import correctly. The correct door setting is IO Port 15 and Low. To access the IO port settings, go to edit>device settings in Lightburn. Depending on your version of Lightburn, the Device settings window may have tabs. This is a bug in Lightburn that is scheduled to be fixed in version 1.7
Failure to input the correct setting in this section for Doors will allow the machine to run with the lid open. You must complete this step before operation.
Incorrect Dorr Setting
Correct Door Setting
Loading Various COR Files (lens correction)
Creating multiple devices with different COR files is fairly simple. Follow all the steps above in addition to this final step. You will need your Thunder Laser Thumb Drive again.
Basic Steps
Reference Image
1. Select the ICON for Device Settings in the Top Tool Bar
2. Under the Basic Settings section select the "Load Cor File" button. (Note that depending on your version of Lightburn, the settings may be displayed in a Tabbed window)
3. Navigate to the file location of the COR file you want to import
4. Select the File and click Open
Laser is READY
Confirm that laser is ready and now it's time to start testing. See videos below to start your first projects.
Reference Videos:
These videos are from 3rd parties and may contain duplicate or conflicting information, you will need to "read between the lines" at times.
Please see the manuals for both Aurora series V1 and Aurora series V2 attached below Note that the manual is Windows and Ezcad centric due to being the GLOBAL manual. Thunder Laser USA has compiled information on Lightburn, Windows and MacOS in this ...
Preface: This article covers the use of the Thunder laser auto focus software and some of the basics of setting up the new Lens in EzCad3 or Lightburn. It does not cover the topic of finding the optimum focal distance. Quick Start Video: Complete ...
The wait is over on June 30th Galvo Support for EzCad 2 and EzCad 2 Lite devices come with the LightBurn Software 1.2 release. On top of Galvo support, 1.2 comes with a number of new features including: Sub-Layers Device Linked Libraries Head-Mounted ...
Roller Rotary Setup in Lightburn In Lightburn's top menu options click Laser Tools. The drop down menu will show Rotary Setup. Click this option to expand the Rotary Setup window. Follow the steps to set up your Roller rotary. Select Roller Rotary ...
Preface: This is for when you are unable to get the "Ready" state in Lightburn for your Aurora machine. Most of the issues will be due to the driver install. Quickstart Video: In this video we discuss two scenarios. Scenario 1: When there is no ...
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