Lead-In and Lead-Out

Lead-In and Lead-Out

Preface: this article covers the basics of Lead-in and Lead-out

Quickstart Video:






Complete Guide:


Usage Case:

At the start of a cut, you will get a surface char mark as the laser completes the plunge through the material since the soot has no where to go. This mark can be undesirable.


Char Mark - No Lead-in or Lead-Out
Char Mark with Lead-in and Lead-Out Enabled


*Photos courtesy of Ashley Marvel 



Disable Beginner Mode:

In order to use Lea-In and Lead-Out you must disable Beginner Mode in Lightburn. You can access the toggle from Edit>Settings or with the   button in the tool bar.


Method 1 To Disable Beginner Mode
Method 2 To Disable Beginner Mode




Where to Find the Lead-In and Lead-Out Settings:

The settings for Lead-In and Lead-Out will be under the Advanced Tab of the Line Layer that you wish to apply them to. You will need to access those settings from the Cut Settings Editor. Easiest method is to Double Click on the Layer name in the Cuts/Layer Window.




Settings to Adjust and their Ranges:

Under the Advanced tab of the Line Layer settings, you can access the parameters for Lead In and Lead out. Note that each layer can have it's own parameters, and every Line on a layer will have Lead-In or Lead-Out when enabled



Angle - Adjust how much angle the ARC curves or the Angle of the Line used for the Lead-in or Lead-Out
Length - Length of the tail for Lead-in or Lead-Out. This only needs to be set long enough to eliminate the issue, likely under .5"
Shape - You can pick if you want a straight Line at an angle or an Arc at an angle
Lead-In - You can enable Lead-In so that at the start of a cut, the laser starts away from the cut line
Lead-Out - You can enable Lead-Out so that at the end of a cut, the laser continues on cutting away from the cut line

Parameter
Min
Max
Angle
-90 Degrees
90 Degrees
Length
0 inches or mm
1.969 inches (50mm)
Shape
Line
Arc
Lead-In
Off
On
Lead Out
Off
On


Additional Skills to have:

In order to be successful with Lead-In and Lead-Out, you will also need to know how to use the following Lightburn Functions and know a bit about how Vector Lines, Shapes and Text objects work.


Function
More Information
Node Editor: 

The node editor function is one of the most useful tools in Lightburn when you are wanting to edit artwork. For Lead-In and Lead-Out, you need to be able to at least insert nodes in key position that will become the Vectors Start Node. The Start node is where the Lead-In and Lead-Out will be applied



Start Node:

Since the Lead-In and Lead-Out starts at the Start Node, you will need to be able to insert a node and then select it as the start node.



Vector Tools: Difference between Vector Lines, Shapes and Text Objects:

In Lightburn there are Vector Lines which are the basic building block for Shapes and Text Objects. All Shapes and Text objects are made of Vector Lines but not all Vector Lines are Shapes and Text Objects. 

A Square or Shape that is draw with the tools from the toolbar will have additional Shape Properties that a Vector Line does not. You can even Draw a Square from 4 Lines. It will look like a Square, but that doesn't make it a Shape, it is just a Path at that point.

Text will have the ability to Change font, Bold, Italic, Upper Case, Spacing etc under the Lightburn Text Editor. The issue is you cannot assign Start Nodes to the Shapes unless they are converted to Paths first. The Text object will lose its Text identity and no longer be able to be edited as text, it will only be Paths.

Groups - You must ungroups your Vector Lines to be able to use the tools on them

Once you have your shapes broken into ungrouped Vector Lines, you can then use Node Editor and Start Node to assign the nodes you need for Lead-In and Lead-Out



Watchouts:


The Lightburn Preview  will be one of the best tools to use when performing Lead-In and Lead-Out Adjustments.  You can use the preview to confirm that the settings entered will give you the desired results:

Inner and Outer Overlaps

The Lead-In and Lead-Out of the inner parts of the letters are cutting through the letters themselves. Need to adjust by setting the inner shapes on a separate layer with an angle that is the negative of the current angle and adjust start node positions as needed.

Bad Results
Good Results




Every Line in the Layer Gets a Lead-In or Lead-Out

 Notice how the square that is made up of 4 lines gets Lead-In and Lead Out at every corner, not ideal. You should combine the Lines together using Alt+J or ⌥ + J.


Square Shape
Four Lines that Make up a Square



Crossover into nearby shapes:

If shapes are too close to each other or the Length for Lead-In or Lead-Out is too long, the neighboring shapes may be affected. You can correct by changing the Length of the Lead-In or Lead-Out, position of your Shapes, or the Start Nodes.


Crossover into Nearby Shape
No Crossover into Nearby Shape


(Note that the Lead-In and Lead-Out do crossover each other, that is ok, it is in the scrap part of the material)




Manual Creation:

If you just cannot get Lightburn to configure automatic Lead-In or Lead-Out for every shape in your project then you can manually attach lines to your shapes and set the start nodes so that the shape is cup how you want it. This allows you to create a mix of arcs, lines, angles and lengths that match your exact needs. You will need to be proficient in all the steps of drawing, node editing, and assigning start nodes to be successful. 


Without Lead-in or Lead Out
With Manual Lead in and Lead out




Additional Reference Videos:


Great Thunder Video by Brian Bell.





Another YouTube Video running through the process







    • Related Articles

    • Calibrating The Z Table

      How to calibrate the working table to level. There are three cases. 1. Two sides of the working table are not of the same height Turn off the whole machine power, manually pull one of the belts of Z axis so as to adjust the up and down of the working ...
    • Miswired 120v Electrical Noise Filters causes Breaker to Trip

      Preface: This article covers the scenario where there are miswired Electrical Noise Filters that cause the Main Circuit Breaker to trip: Proper Wiring: Example of Improper Wiring: Incorrect wiring on the left, correct wiring on the right. In this ...
    • Thunder Laser Logistics And Delivery Debunked

      There is quite a lot of discussion about logistics and delivery and how it relates to Thunder Laser USA. Much of this discussion revolves around 3 main areas: Lead Times, Order Of Delivery, and Carrier Unable or Unwilling To Offload. This article ...
    • How to run EzCad3 without being connected to the Thunder Aurora Laser machine

      Preface: This article covers how to run EzCad3 without being connected to the machine. This article was purposely made short and brief, as the user is expected to be versed in EzCad3 to be able to complete it. The settings changes being shown, if not ...
    • DM860 Driver

      The DM860 stepper drive adopts advanced features like electrical damping, anti-resonance, start-up smoothing, multi-stepping... With the input voltage of 20 - 80 VDC and output current of 0.50 - 5.60 A, it is capable of driving a wide range of ...
    If you are a Thunder Laser USA client and still need Technical Support after exhausting the resources in the Knowledge Base, simply email support@thunderlaserusa.com and the Technical Support Team will promptly assist you!