Best Practices For Engraving Glass

Best Practices For Engraving Glass

typically you want to use as little power as possible to make a mark... kinda like when doing edge lit acrylic... 

the laser beam doesn't actually ablate the glass, it creates microfractures in the glass when the water molecules are converted to steam. the spawling usually occurs due to too much power.


Glass varies a lot (as do most substrates) so you may have to sacrifice a piece or 2 to get the settings dialed in right.  also, the cheaper the glass the better it engraves typically (cheap glass has a higher moisture content, among other 'things, which lends itself to higher contrasting engraves). glass has more water content so when the laser hits the water molecules, they turn to steam and expand 1000x (explode)which causes the microfractures.


 when engraving glass with a co2, if you get fracturing and chunks coming out, that's an indication of too much power usually.

co2 cannot ablate glass like it can other things, so it makes microfractures in the glass and looks frosted. the water molecules in the water are heated by the laser and it turns to steam and expands 1000x, so tiny explosions at the molecular level cause the frosting.

these fractures should never be aggressive enough to cause the glass to delaminate and spawl. higher speed, lower power, very low air assist, and defocus a few mm to 'soften' the beam. also make sure your line interval isn't too high or it basically just engraves parts that have already been engraved and blows it out. 

Here is a video with settings for a Nova 63-130:



as far as masking, soap, etc... this is an attempt to mitigate the spawling and chipping that happens but,  spawling is a symptom of not using the correct settings for the material most times. 

Below is an example of severe spawling and delamination (the darker areas of the engraving).


And, if you have it dialed in right, none of that is needed. just a quick buff with fine steel wool knock down any 'burrs'. 



And there are lots of types of glass. Borosilicate glass, like Pyrex®, does not engrave well with a  co2 laser. 




Other engineered performance glass, and glass with different tempers, all have vastly different properties and may not lend themselves well to c02 laser engraving.


    • Related Articles

    • Best Practices For Cutting/Engraving Acrylic

      Acrylic is an awesome medium for C02 lasing. This article will cover the processing of acrylic. Types Of Acrylic There are 2 common variations of acrylic and while they are all chemically similar, they behave very differently from one another due to ...

    • Best Practices for Fill Layer Engraving and what settings to watch out for

      This article covers some Best Practices for Fill Layer settings that are commonly used, misused or unknowingly used. Fill Layer Basic Settings: Speed: Speed at which the laser head moves in the Engrave Direction based off the Scan Angle. Max Power: ...

    • Best Practices for using Auto Focus on a Nova Series Machine

      This article covers the best practices for using Auto Focus on your Nova Series machine. When to NOT use Auto Focus: 1. Rotary jobs - The shape of the rotary machine and tumblers do not work with the sensors 2. If not using the stock 2" head. Auto ...

    • Best Practices For Utilizing Remote Support

      Preface: This article covers how to navigate the resources available as well as get your issue resolved in the most efficient manner. This is how we operate at Thunder Laser USA Tech Support and we ask that you follow these steps. Support Guidelines: ...

    • Best Practices for setting up Lightburn to control Multiple Thunder Laser Machines

      This article covers the best practices for using multiple machines with Lightburn Recommendations and Reference: -Use Ethernet - USB connections cannot distinguish between one controller or the other so picking machines would be left to using the com ...
    If you are a Thunder Laser USA client and still need Technical Support after exhausting the resources in the Knowledge Base, simply email support@thunderlaserusa.com and the Technical Support Team will promptly assist you!